“It smells like gas…”

…yeah, that’s what it is, the sweet,  sweet smell of gasoline! And why is that? Because yesterday I finally  accomplished what I intended to do, remove and replace the intake manifold and carburetor. And yes honey, there is a STRONG smell of gasoline fumes. Sorry about that, nothing a bit of fresh air cannot clean.

The more time I put into the Cougar the more things I  think need replacing. I continue to tell myself, “Self, this is not a concourse car. This is going to be a drive on the weekend/project car,  you do not have to go balls out on it.” Now I recall why I gave up  drafting, because I am a perfectionist. Every line, shape and texture  had to be perfect. The Cougar I fear is turning out the same way.

This  “rebuild” all started with the detection of a leak from the water pump  was the conclusion drawn by myself and those enthusiasts on Mercury Cougar Forums. So I picked up a new pump,  painted it and then started to say, “what if I…” Well, that statement  has led to more of the engine being dismantled. Which is not necessarily  a bad thing because the last complete rebuild was 1988 by the previous  owner.

This gives me a chance to clean inches of grime and gunk,  wipe down all the parts. The previous owner did say, “there were some  oil leaks I neglected to take care of, I suspect much of the crud  belched out from under the valve covers, I constantly forgot to tighten  shit up.” Yeah, and now, 17 years later it shows. No worries, this was  work that needed to be done, the nasty, tedious part of the job. Working  my way back from the water pump, I now have the manifold and valve covers off. I also unbolted the alternator, since it was in need of  “freshening up” and the wires are very brittle and corroded.

I  hesitate removing the distributor, as if you don’t mark it correctly,  you could find yourself having one hell of a time replacing it. But  after the manifold is in, I might consider it. Yet another remove and  replace part. That really is all I am doing, no toying with the internal components, with the exception of the timing chain, I will remove the  fuel pump and move it around with a screwdriver and see if it loose.

I  need to order an engine bolt kit from AMK Products Inc. since most of my bolts, washers and fasteners are rusted out or  stripped. My target date continues to be April 22, the date of the first  2006 Spring Cougar Run for the Stray Cats. Not sure I will have enough time to finish the work, but progress is being  made.?

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